Gravure

Comets or Streak Lines:

Possible Causes:

■ Comet/streak line changes with the oscillation of the doctor blade

Possible Causes:

■ Check for foreign particles under the doctor blade.

■ Clean the doctor blade.

■ Comet/streak line does not change position

■ Check the cylinder for any damage.

■ Lightly polish or replace the cylinder.

■ Random streak lines

■ Check the substrate for dust pick up during the press run.

■ Filter the ink for foreign particles/unground pigments

Blocking:

Possible Causes:

■ Ink is drying too slow

Possible Causes:

■ Use faster drying solvents

■ Decrease the printing speed.

■ Increase air flow and temperature of blower

■ Rewind pressure is too high

■ Decrease the rewind pressure

■ Over plasticized inks

■ Contact ink supplier.

■ Add anti-blocking compound.

■ Film is treated on both sides

■ Use one side treated film; or

■ Use anti-blocking compound.

Hickeys:

Possible Causes:

■ Dust or foreign particles in the substrate

Possible Causes:

■ Check and clean the substrate

■ Change the substrate.

■ Foreign particles on the Impression cylinder

■ Check and clean the impression cylinder

Mottle:

Possible Causes:

■ Ink viscosity is too low

Possible Causes:

■ Add fresh ink to increase the viscosity

■ Increase machine speed

■ Too much pressure on impression cylinder

■ Adjust impression cylinder pressure

Drying in:

Possible Causes:

■ Ink viscosity is too high

Possible Causes:

■ Adjust ink viscosity

■ Decrease printing speed.

■ Ink is drying too fast

■ Add slow drying solvents

■ Increase printing speed.

■ Hot air coming to the nip

■ Reduce blower pressure

■ Minimize the hot air going to the nip.

Adhesion:

Possible Causes:

■ Poor treatment of substrate

Possible Causes:

■ Treat substrate to appropriate treatment level

■ Improper ink for the substrate

■ Contact ink supplier and request for the right ink for the substrate.

EMPIINK

Zarqa City – Jordan
P.O. Box: 392, Zarqa
13110-Jordan

Mob: +962 79 5008439
Mob: +962 79 0159649
Fax: +962 5 3650927
Email: info@empiink.com
cm@empiink.com